RTP Company Trouble-Shooting Guide
| Suggested Remedies Perform in numerical order by column |
Problem | ||||||||||||
| Change Gate Location | |||||||||||||
| Clean Mold Faces | |||||||||||||
| Clean Vents | |||||||||||||
| Check for Material Contamination | |||||||||||||
| Check for Uneven Mold Temperature | |||||||||||||
| Check Mold Faces for Proper Fit | |||||||||||||
| Dry Material | |||||||||||||
| Increase Amount of Material | |||||||||||||
| Increase Back Pressure | |||||||||||||
| Increase Clamp Pressure | |||||||||||||
| Increase Cooling Time | |||||||||||||
| Increase Holding Pressure | |||||||||||||
| Increase Injection Hold Time | |||||||||||||
| Increase Injection Pressure | |||||||||||||
| Increase Injection Speed | |||||||||||||
| Increase Injection Time | |||||||||||||
| Increase Mold Temperature | |||||||||||||
| Increase Size of Gates | |||||||||||||
| Increase Size of Runners | |||||||||||||
| Increase Size of Sprue | |||||||||||||
| Increase Size of Vent | |||||||||||||
| Locate Gates Near Heavy Cross Sections | |||||||||||||
| Raise Material Temperature | |||||||||||||
| Redesign Ejection Mechanism | |||||||||||||
| Reduce Amount of Regrind | |||||||||||||
| Reduce Back Pressure | |||||||||||||
| Reduce Cylinder Temperature | |||||||||||||
| Reduce Holding Pressure | |||||||||||||
| Reduce Injection Pressure | |||||||||||||
| Reduce Injection Speed | |||||||||||||
| Reduce Mold Temperature | |||||||||||||
| Reduce Molded Stress | |||||||||||||
| Reduce Overall Cycle Time | |||||||||||||
| Reduce Screw Speed | |||||||||||||
| Perform in numerical order by column Suggested Remedies |
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| Problem | |||||||||||||
This information is intended to be used only as a guideline for designers and processors of modified thermoplastics for injection molding. Because injection mold design and processing is complex, a set solution will not solve all problems. Observation on a "trial and error" basis may be required to achieve desired results.
A version of the Trouble-Shooting Guide suitable for printing or saving is available as a PDF (Portable Document Format) file. PDF files require the Adobe Reader software for viewing.
