Compounds with Fillers

  • Barrel Temperature: Slightly higher than unfilled resin.
  • Mold Temperature: Mineral slightly higher than unfilled resin; carbon black higher than mineral filled.
  • Injection Pressure: Must be higher than unfilled resin because of higher viscosities.
  • Back Pressure: 50-100 psi (0.34-0.69 MPa).
  • Injection Speed: 1-2 in/sec (25-50 mm/sec).
  • Screw Speed: 60-90 rpm.

Compounds with Fibers

  • Barrel Temperature: Glass fiber slightly higher than particulate; carbon fiber slightly lower than unfilled resin.
  • Mold Temperature: Glass fiber higher than particulate; carbon fiber higher than glass or particulate.
  • Injection Pressure: Must be higher than unfilled resin because of higher viscosities.
  • Back Pressure: 50-100 psi (0.34-0.69 MPa).
  • Injection Speed: Slowest speed without sacrificing appearance.
  • Screw Speed: Minimum speed without causing delays in molding cycles.